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General Repair and Calibration guidelines for BW Technologies / Honeywell Analytics instruments

General Repair Guidelines

  • Prior to returning a monitor to customer always
    • Calibrate
    • Bump and check for stability
  • By rules of intrinsic safety
    • NO SOLDERING permitted
  • Sensor Warranties
    • NH3, ETO, ClO2, Cl2,O3, sensors carry 1 year warranty
    • 3 year Clip Extremes have a 3 year warranty
    • All others are 2 year
  • Corroded monitors are not covered by warranty
    • Not to be repaired
    • Owner must buy new replacement

Universal Repair Tips

  • If monitor display is missing segments
    • Clean zebra strips
  • Replace sensor if
    • Sensor shows fail
    • Fails to bump and calibrate
    • Values constantly float up and down
  • If unit has erratic toxic sensor
    • Try airing out over a weekend and then recalibrating
    • Often fixes poisoned sensors
  • When reassembling a monitor
    • Always turn counter clockwise until a click is felt then tighten
    • If monitor has more than three stripped screws replace case
  • 180 days is default calibration interval for GasAlert Family

Factors Affecting Battery Life

  • Amount of time unit is in alarm
  • How often backlight is used
  • Operating Temperature
    • Colder temperatures significantly shorten battery life
  • Age of rechargeable battery
  • Initial charge/discharge cycle
    • Rechargeable batteries should be fully discharged then fully charged again 3 times to ensure maximum life

Monitor Cleaning

  • Approved cleaners for BW monitors
    • ACL Staticide
    • Warm water
    • Do not use any other cleaners such as Econoclean citrusbased cleaners or Armor All
  • To clean monitor
    • Apply cleaner of choice to clean cloth and wipe unit clean
  • Avoid exposing sensors screens to cleaning liquid
Monitor Cleaning