1-866-4 JJSTECH(1-866-455-7832)

High Range LEL Sensor Limitations

Dilution Fitting

  • Mixes the gas sample with an equal volume of fresh air
  • Allows use of standard catalytic bead sensor to obtain readings from oxygen deficient atmospheres
  • As long as O2 concentration in sample exceeds 10%, the combustible gas sensor has enough oxygen to read accurately
    • Even when atmosphere contains 0 % oxygen, diluting with an equal volume of fresh air produces an O2 concentration of at least 10 % at the combustible sensor

Dilution Fitting Limitations

  • Amount of combustible gas in the sample is also diluted
  • Combustible and toxic gas readings must be doubled to obtain true concentrations
    • That means if a reading of 20 % LEL is obtained while the dilution orifice is being used, the true concentration is actually 40 % LEL!

Dilution Fitting Correction factors

  • If dilution adapter non-adjustable, may be necessary to calculate correction factor if dilution ratio varies from 50/50
  • Correction factor is reciprocal of percentage of difference between actual reading and expected value with adapter in place
  • Example:
    • When sensor exposed to 50% LEL gas, expected reading with adapter in place is 25% LEL
    • If actual reading is 20% LEL, the correction factor would be calculated as:
      1 / (20% / 25%) = 1.25
    • Multiplying actual reading by correction factor provides corrected reading with adapter in place:
      20% X 1.25 = 25%
    • Remember, need to double reading (multiply by 2) for true LEL concentration.
      (20% X 1.25) X 2 = 50% LEL

Dilution Adapter Readings for O2

  • Many applications require oxygen to be measured at same time as combustible gas readings are obtained from low oxygen environment.
  • Remove the adapter or block the dilution pore BEFORE taking readings for oxygen
  • If the adapter is left in place, or the dilution pore is unblocked, the sample will be diluted with fresh air containing 20.9% oxygen
  • Make sure to allow time for sensor readings to stabilize fully after removing the adapter or blocking the dilution pore BEFORE recording the readings

Thermal Conductivity Sensors

  • Sensor contains two beads on opposite arms of balanced Wheatstone Bridge circuit
  • Neither bead receives a catalyst coating
  • Reference bead isolated from the air being monitored in a sealed chamber, while active bead exposed to atmosphere being sampled
  • Detection depends on "air conditioning" effect of high concentrations of gas on the active bead

Use of Oxygen Readings to Determine High Range Concentrations of Combustible Gas

  • At high levels of gas, oxygen concentration drops
  • Amount of gas inversely proportional to oxygen concentration
  • Volume percent oxygen used to calculate and display volume percent methane