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Service

Replace the Printed Circuit Board (PCB)

1. Turn the instrument off.

2. Remove the front shell:

a) Turn the instrument face down and unscrew on the battery pack

b) Remove the battery pack and the four screws in the battery compartment

c) Remove the two screws at the top of the instrument and pull the back shell apart from the front shell.

d) Remove the two screws holding the PCBA in place.

e) Remove the PCB assembly from the front shell.

3. Remove the LCD:

a) Disengage the two snaps on the upper sides of the LCD carrier

b) Swing LCD forward watching for the ZIF connector

c) Lift the latch on the ZIF connector, and then pull the LCD cable forward and remove LCD assembly.

4. Disengage the two snaps holding the manifold carrier in place and carefully pull up the manifold carrier off the PCB.

5. Lift the latch on the 4R+ ZIF connector and pull out the 4R+ cable assembly to disconnect the pump connector from the PCB.

6. Retrieve the new PCB.

7. Connect the pump to the PCB.

8. Align the snaps on the manifold carrier and push down to engage the snaps to the PCB.

9. Insert the 4R+ ribbon cable into the ZIF connector and press down on the 4R+ ZIF latch to engage the cable.

10. Re-connect the 4R+ sensor cable.

11. Attach the LCD:

a) Insert the LCD ribbon cable into the ZIF connector and press down on the ZIF connector latch to engage the cable

b) Lever the LCD assembly back toward the PCB, then press down until the side snaps are engaged.

12. Attach the shells:

a) On the front shell, ensure the LCD gasket is aligned with the pins. The frame should be facing up.

b) Place the PCB into the front shell and insert the two screws (torque 3-4 in-lbs) to fasten both pieces.

c) Replace the back shell and install the four screws back into the battery compartment (torque 4-5 in-lbs).

d) Reinstall the two screws at the top of the instrument (torque 4-5 in-lbs).

13. Place the battery pack:

a) Engage hooks on the bottom of the battery pack

b) Push the battery pack into place.

c) Tighten the battery retention screw (torque 4-5 inlbs).

1. Turn the instrument off.

Replace the LCD

1. Turn on the instrument and allow for the sensors to stabilize. Calibrate sensors

2. Remove the battery

a) Turn the instrument face down and unscrew on the battery pack.

b) Remove the battery pack and the four screws in the battery compartment.

3. Remove the front shell:

a) Remove the two screws at the top of the instrument and pull the back shell apart from the front shell.

b) Remove the two screws holding the PCB in place.

c) Remove the PCB assembly from the front shell.

4.Remove the LCD:

a) Disengage the two snaps on the upper sides of the LCD carrier

b) Swing LCD forward watching for the ZIF connector

c) Lift the latch on the ZIF connector, pull the LCD cable forward and remove LCD assembly to remove the LCD assembly

d) Pull the LCD cable forward and remove the LCD assembly

5.Retrieve the new LCD.

6.Attach the LCD:

a) Insert the LCD ribbon cable into the ZIF connector and press down on the ZIF connector latch to engage the cabley

b) Lever the LCD assembly back towards the PCB, then press down until the side snaps are engaged.

c) On the front shell, ensure the LCD gasket is aligned with the pins. The frame should be facing up.

7. Attach the front shell

a) Place the PCB into the front shell and insert the two screws (torque 3-4 in-lbs) to fasten both pieces.

b) Replace the back shell and install the four screws back into the battery compartment (torque 4-5 in-lbs).

c) Reinstall the 2 screws at the top of the instrument (torque 4-5 in-lbs).

8. Attach the battery:

a) To place the battery pack correctly, first engage hooks on the bottom of the battery pack.

b) Push the battery pack into place and tighten the battery retention screw (torque 4-5 in-lbs).

c) Turn on the instrument and allow for the sensors to stabilize.

Replace the 1-Series Sensors

1.Turn the instrument off.

2.Remove the battery:

a) Turn the instrument face down and unscrew on the battery pack.

b) Remove the battery pack and the four screws in the battery compartment

3.Remove the sensor:

a) Remove the two screws at the top of the instrument and pull the back shell apart from the front shell.

b) Pull back the two retaining clips on the manifold.

c) Lift the manifold sideways, farthest from the pump.

d) Pull the sensor manifold out from the pump manifold.

e) Remove the desired sensor.

4.Install the new sensor:

a) Mind the orientation key, and then push the sensor down into manifold.

b) Insert manifold inlet into pump manifold.

c) Push manifold down and as the two latches engage, listen for two snapping sounds

5. Replace the back shell and install the four screws back into the battery compartment (torque 4-5 in-lbs).

6. Reinstall the 2 screws at the top of the instrument (torque 4-5 in-lbs)

7.Attach the battery:

a) To place the battery pack correctly, first engage hooks on the bottom of the battery pack.

b) Push the battery pack into place and tighten the battery retention screw (torque 4-5 in-lbs).

8.Turn on the instrument and allow for the sensors to stabilize.

Replace the Pump

1.Turn the instrument off.

2.Remove the battery:

a) Turn the instrument face down and unscrew on the battery pack.

b) Remove the battery pack and the four screws in the battery compartment

3.Remove the two screws at the top of the instrument and pull the back shell apart from the front shell.

4.Remove the pump:

a) Pull the pump out of the manifold assembly.

b) Release the pump connector retainer clip and pull the pump connector out.

5.Install the new pump:

a) Retrieve the new pump and insert the pump connector.

b) Fold the pump wires across the bottom of the pump motor.

c) Insert the pump into the manifold assembly

6.Replace the back shell and install the 4 screws back into the battery compartment (torque 4-5 in-lbs).

7.Reinstall the two screws at the top of the instrument (torque 4-5 in-lbs).

8.To place the battery pack correctly, first engage hooks on the bottom of the battery pack

9.Push the battery pack into place and tighten the battery retention screw (torque 4-5 in-lbs).

Replace the Battery

1.Turn the instrument off

2.Turn the instrument face down and unscrew on the battery pack

3.Remove the battery pack

4.To place the new battery pack correctly, first engage hooks on the bottom of the battery pack

5.Push the battery pack into place and tighten the battery retention screw (torque 4-5 in-lbs).

Note: Use only the HU-BAT Honeywell battery pack.

Replace the Pump Inlet Filter

1.Turn the instrument off

2.Unthread the screw on the pump inlet cover.

3.Rotate the cover counter-clockwise

4.Remove the cover

5.Remove both the particulate and hydrophonic filter.

6.First, Install both the hydrophonic and then the particulate filters.

7.Place the filter cover and rotate the filter cover clockwise until stop

8.Tighten the screw (torque to 3-4 in-lbs).